Unitek Miyachi 1-265-03 Users Manual
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- Miyachi Unitek Tips Catalog
- Miyachi Unitek Resistance Welder
- Unitek Miyachi Corporation
- Amada Miyachi Unitek
- Unitek Miyachi 1-265-03 Users Manual Instructions
- Unitek Miyachi 1-265-03 Users Manual Pdf
- Unitek Miyachi 1-265-03 Users Manual Software
- The purpose of this manual is to supply operating and maintenance personnel with the information needed to properly and safely operate and maintain the Miyachi Unitek™ HF27 Resistance Welding System Control. We have made every effort to ensure that the information in this manual.
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| Private | |
| Industry | Industrial Equipment |
|---|---|
| Headquarters | Monrovia, California , |
Area served | Worldwide |
| David Fawcett (President and CEO), Kunio Minejima (COO), Hatsumi Bullard (CFO) | |
| Revenue | US $64 million Consolidated revenue for parent company, Amada Miyachi Corporation - ¥20 billion Consolidated net sales for parent company, Amada Co., Ltd.* – ¥200 billion |
| Website | www.amadamiyachi.com |
Amada Miyachi America, a subsidiary of Amada Miyachi Co., Ltd, designs and manufactures equipment and systems for resistance welding, laser welding, laser marking, laser cutting, laser micro machining, hermetic sealing, micro tig welding, and hot bar reflow soldering and bonding.[1][2][3][4][5][6] Established in 1948, Amada Miyachi America is headquartered in Monrovia, California, US. The company’s equipment is used in numerous industries, chief among which are medical, aerospace, automotive, batteries, and electronic components.Amada Miyachi America has approximately 200 employees, with 7 sales and manufacturing offices serving about 11,000 customers worldwide. More than 80,000 items are manufactured annually. The company is certified to ISO 9001:2015, China Compulsory Certificate (CCC), European Conformity (CE), and Canadian Standards Association (CSA) quality certifications.
Amada Miyachi Co., Ltd.[edit]
Amada Miyachi America's parent company, Amada Miyachi Co., Ltd., was founded in 1972 to manufacture and market semiconductor-related measuring instruments and welding control equipment in response to the demand for quality control in the automobile, television, and electronics industries. The company incorporated microprocessors and other electronic devices into its resistance welders to enable high quality precision joining and monitoring and analysis. Its Weld Checkers™ are used worldwide for weld monitoring.[7]
In 1984, the company developed a neodymium-doped yttrium aluminum garnet (Nd:YAG) laser welder that allowed for more precise and micro welding, and this product line became a central component of the company’s business, along with resistance welding. In 2006, the company developed the first Yb: fiber laser welder in Japan.
Amada Miyachi Co., Ltd. has more than 600 employees (consolidated), 8 sales offices and 1 factory in Japan, 10 subsidiary companies and 6 overseas factories (located in China, Korea, USA, Germany, The Netherlands, and the United Kingdom). Annual revenue is ¥20 billion.
Products[edit]
Amada Miyachi America specializes in the design and manufacture of welding, marking, cutting and bonding equipment and automated systems. Major products include:
- Standard and customized laser and resistance systems – Application qualification and testing, system specification, assembly, system verification, and installation and training. Included are gloveboxes and dryboxes, tooling, motion, optics, software, monitoring.
- Laser marking equipment – Fiber laser markers, semi-automated workstations, custom tooling, accessories and consumables.
- Laser welding equipment – Fiber and Nd:YAG laser welders, pulsed and continuous wave, automated and semi-automated workstations, fiber optic cables, custom tooling, accessories and consumables.
- Laser cutting –Systems with up to 5 axes of coordinated motion, proprietary position-based firing laser control, for stainless steel, copper, silver, titanium, platinum iridium, and plastics.
- Resistance welding – Power supplies (linear DC, high and mid frequency inverters, capacitive discharge, AC weld controls), weld monitors and checkers, displacement monitors, weld heads (manual and air actuated, servo-motor controlled, electromagnetic), accessories and consumables.
- Heat seal bonding – Reflow and heat seal power supplies, automated and semi-automated workstations, FPD repair stations, thermodes, accessories and consumables for connecting flexible circuits and PC boards or LCD screens.
Miyachi Unitek Tips Catalog
Applications[edit]
Amada Miyachi America currently offers seven different technologies, which the company combines together to create end-to-end assembly joining solutions to facilitate reliable and repeatable welding. A few of the key application areas include:
- Medical devices – laser welding, laser marking, and laser cutting technologies for welding, marking, sealing and cutting state-of-the-art medical devices made of both plastic and metal, including cardiac pacemakers, defibrillators, guidewires, catheters, cannulae, hearing aids, brachyseeds, orthodontic appliances, prosthetics, and surgical tools. The company’s laser welding and resistance welding equipment and atmospheric enclosures were used in the production of a cochlear implant shown in this [1] video.
- Aerospace – welding of batteries, sensors, displays, and jet engine honeycomb manufacture and repair.
- Automotive – direct part marking with text, graphics, bar codes and data matrix codes; laser welding, laser marking and engraving, resistance welding, and hot bar reflow soldering of sensors, switches, dashboard electronics, lighting components, and brake shoes.
- Electronic components – resistance and laser welding of hard drive read/write armatures, hard disk assemblies, electrical connectors, lead frame assemblies, relay terminal connections, and batteries.
Miyachi Unitek Resistance Welder
Patents[edit]
Unitek Miyachi Corporation
Amada Miyachi America has been awarded numerous patents for its resistance and laser welding inventions, over the period 1971 through the present, including the following:[8]
Amada Miyachi Unitek
| Name of Invention | Number | Date of Patent | Assignee | Inventor |
|---|---|---|---|---|
| Wire Bonder | 3,601,304 | 24-Aug-71 | Unitek Corp | Momtar Nasshi Mansour |
| Arm Assembly for Bonding Apparatus | 3,664,567 | 23-May-72 | Unitek Corp | Joseph Laub |
| Pulsed Heat Eutectic Bonder | 3,790,738 | 5-Feb-74 | Unitek Corp | Joseph Laub & Jenkins Griffith |
| Pulse Heated Thermocompression Bonding Apparatus | 3,891,822 | 24-Jun-75 | Unitek Corp | Joseph Laub & John F. Hurst |
| Bonding Apparatus Utilizing Pivotally Mounted Bounding Arm | 3,940,047 | 24-Feb-76 | Unitek Corp | Joseph Laub |
| Voltage Regulated Capacitive Discharge Welding Power Supply | 4,228,340 | 14-Oct-80 | Unitek Corp | Gerald Dufrenne |
| Direct Current Pulse | 4,564,735 | 14-Jan-86 | Unitek Corp | Gerald Dufrenne |
| Weld resistance Measuring Apparatus for a Spot Welder | 4,639,569 | 27-Jan-87 | Unitek Corp | Gerald Dufrenne |
| Titiable Electric Thermode for Multiple Connection Reflow Soldering | 4,871,899 | 3-Oct-89 | Unitek Corp | Gerald Dufrenne |
| Apparatus and Method for Monitoring Weld Quality | 5,081,092 | 14-Jan-92 | Unitek Equipment | Gerald Dufrenne |
| Motorized Weld Head | 5,225,647 | 6-Jul-93 | Unitek Equipment | Gerald Dufrenne |
| Fast Response Weld Head | 5,386,092 | 31-Jan-95 | Unitek Equipment | Gerald Dufrenne |
| Method and Apparatus for Automatically Adjusting Air Pressure in a Pneumatic Weld Head | 5,954,976 | 21-Sep-99 | Unitek Miyachi | Talal M. Al-Nabulsi |
| Reflow Soldering Self-Aligning Fixture | 6,047,875 | 11-Apr-00 | Unitek Miyachi | Talal M. Al-Nabulsi |
| Reflow Soldering Self-Aligning Fixture | US 6,047,875 B1 | 5-Jun-01 | Unitek Corp | Talal M. Al-Nabulsi |
| Method and Apparatus for Automatically Adjusting Air Pressure in a Pneumatic Weld Head | US 6,294,750 B1 | 25-Sep-01 | Unitek Miyachi | Talal M. Al-Nabulsi |
| Laser Weld Monitor | US 6,670,574 B1 | 30-Dec-03 | Unitek Miyachi | Gregory Bates & Girish Kelkar |
| Green Welding Laser | US 7,088,749 B2 | 8-Aug-06 | Miyachi Unitek | Shinichi Nakayama, Girish Kelkar & Gregory Bates |
| Laser Weld Monitor | US 7,129,438 B1 | 31-Oct-06 | Unitek Miyachi | Gregory Bates & Girish Kelkar |
Unitek Miyachi 1-265-03 Users Manual Instructions
References[edit]
Unitek Miyachi 1-265-03 Users Manual Pdf
- ^[1]Klas Weman, Welding processes handbook, Woodhead Publishing Ltd and CRC Press LLC, 2003.
- ^[2]Edison Welding Institute (EWI), http://ewi.org/technologies/resistance-processes ; http://ewi.org/technologies/laser-processing-main, retrieved September 12, 2012.
- ^[3]Survey of Joining, Cutting, and Allied Processes, http://www.aws.org/img/weldinghandbook/01.pdfArchived 2012-12-03 at the Wayback Machine , Resistance welding – p. 18; Laser welding, p. 32.
- ^[4]Resistance welding, TWI Ltd, http://www.twi.co.uk/technologies/welding-coating-and-material-processing/resistance-welding/?locale=en, retrieved October 15, 2012.
- ^[5] Laser welding, TWI Ltd, http://www.twi.co.uk/technologies/welding-coating-and-material-processing/lasers/laser-welding/?locale=en, retrieved October 15, 2012.
- ^[6]Hot bar reflow (surface mount technology), Status of the Technology, Industry Activities and Action Plan, Surface Mount Council, August 1999, http://www.ipc.org/4.0_Knowledge/4.1_Standards/smcstatus.pdf#xml=http://localhost/texis/searchipc/pdfhi.txt?query=hot+bar+soldering&pr=IPC-NonMember&prox=page&rorder=500&rprox=500&rdfreq=0&rwfreq=1000&rlead=750&rdepth=31&sufs=1&order=r&cq=&sr=-1&id=506651b17, retrieved October 15, 2012.
- ^[7]Miyachi Corporation Profile, History, http://www.miyachi.com/e/corporate/outline/history.html, retrieved September 12, 2012.
- ^[10]United States Patent and Trademark Offices, Patent Full Text Databases, http://patft.uspto.gov/ , retrieved September 12, 2012.